This is an incredible video that really shows the difficulties of burning limestone the old way. Stacking wood, limestone and coal in an old kiln these men go through the process using traditional methods to turn regular limestone into caustic burnt lime.
Uploaded on Nov 27, 2010
This is from the Edwardian Farm series – how to make 10 tons of lime mortar in a massive kiln using layers of limestone and coal burnt for days!
We got an email back in 2011 with some amazing photos of Ian Cramb. These photos are from 1958 in Iona, Scotland. Ian was working on the cloisters of Iona Abbey at the time. Iona is a small island off the west coast of Scotland near Oban. These photos came from another Ian, Ian Taylor who spent a month living in Iona as a student in 1958 where he captured these photos during his stay on the island.
Also, in the recording below Ian talks about the apron he is wearing in the photo. He only wore that apron during his time in Iona and every morning it was blessed before he began the day’s work at the Abbey.
Q: Could I perhaps use cement and sand? What is the advantage of using lime on old stone structures
A: You should not use only cement and sand for a variety of reasons, the first being that in today’s mortars, lime adds workability and plasticity to the Portland cement mortars. Without lime in the mix or proprietary additives, the cement and sand mortar will have extremely poor workability. Secondly, modern-day cement is much different than early cement or lime, it is very hard, dense, vapor impermeable, and brittle. Cement can trap moisture inside the wall and erode the mortar behind the repair mortar, this can cause further unseen deterioration and masonry unit (stone, brick, terracotta) deterioration, thus resulting in a delayed and much larger/costly masonry repair.
The advantage of using an appropriate lime mortar on old stone structures deals with compatibility. There is a rule of thumb when approaching a restoration project and that is to repair in kind with like materials. By following this approach an individual can avoid unforeseen problems associated with trying something “new and improved” when there is such a well over 2,000 years of lime building history. There have been a number of studies done around the world on historic structures that conclude that even a small amount of Portland cement added to a lime mortar mix, can cause detrimental damage to the adjacent masonry and historic bedding mortar.