The
production method is essentially unchanged from the one used since ancient times:
limestone burned and slaked.It is therefore correct
to say that St. Astier NHL products are amongst the very few traditionally produced
limes. The scientific knowledge of the manufacturer and modern quality control
have, however, the favourable effect of producing reliable materials with constant
performance. |
The burning process: Its methods and the energy used are
the determining factors in the quantity of silica that combines with
Calcium Oxide (CaO) to form Calcium Silicates (CS) which produce the
hydraulic performance of the finished products. Burning takes place
in vertical kilns at temperatures not above 1850oF. The
fuel is anthracite coal, imported from Wales due to its purity, as
it produces the least residuals.
Continuous
checks are made to measure the efficiency of the burning (CO2
tests) which are essential to regulate the hydration that follows. |
Hydration (slaking): The controlled
hydration process is so precise that virtually no quick lime (<1%)
will be present at the end. The efficiency of the slaking process
is such that only a small percentage of the slaked material has to
be milled to achieve the desired granulometry (#150). As shown below,
the amount of potentially damaging components produced is so minute
that adverse reactions, leading to materials deterioration, are not
possible. |
**
The presence of SO3, absent in the raw material, is induced
by the coal used in burning. The small level of it, however, is harmless. Higher
gypsum (CaSO4) levels due to additions as in the case
of ordinary cement or some other hydraulic binders can cause damage. |
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